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Consol Glass to invest R1.9bn in new factory PDF  | Print Article |  Send to a Friend
March 2010
Consol Glass is going ahead with its new greenfields glass factory in Nigel, Gauteng. According to Consol Group MD, Mike Arnold, the additional capacity will increase Consol's annual output by 25% (220,000t), taking its total glass production to over 1m tons per annum.
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Arnold says that the new factory will be designed initially to be a two-furnace operation, each with an output of 400t/day, and will be built in two phases. The first phase, costing R1.3bn, will consist of all the factory infrastructure development, the production service equipment and the first of two furnaces, which will be commissioned by September 2011. While current production capacity exceeds demand, Arnold says that this expansion will ensure there is sufficient production capacity to meet market growth expectations.
Says Arnold: "The installation of the second phase will cost R600m, and be dependent and driven by market growth and demand. As all the infrastructure and services will already be in place, the lead time for installation and commissioning of the second furnace will be less than nine months."
To ensure that there is a regional balance in supply and demand, Consol Glass plans to increase its production capacity in the Western Cape by 30,000t/year (10%). Arnold says that this expansion is scheduled to take place during the Consol Bellville no 4 furnace rebuild in late 2011 or early 2012.
"In addition to this already-sizeable investment, our future capital expenditure plans also include the provision of a new cullet processing plant at our Wadeville and Bellville sites. This will ensure that we are in a position to maximise glass recycling in SA," he states


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